Quality Control

Commitment to Excellence: Our management firmly believes that while cost may be quickly forgotten, quality is remembered forever. We take full responsibility for ensuring our customers’ complete satisfaction by adhering to their requirements, specifications, and agreed conditions. Our goal is to lead the industry by providing safe, high-quality products through meticulous production and technical services.

Technical Capabilities and Standards: To meet the challenges of the industry, we maintain high technical capabilities supported by a team of experienced and adequately trained professionals. We employ the latest equipment, modern techniques, and innovative ideas to uphold our commitment to quality. Our adherence to national standards (such as Product BIS) and international standards (such as ISO 9001:2008) ensures that we meet all regulatory and legal requirements. We define quantifiable quality objectives for every critical function and continuously review our quality policy to enhance the effectiveness of our quality management system.

FIBC Process and Quality Assurance: Our quality management system encompasses comprehensive manufacturing process control and quality assurance. By managing a system of interrelated processes, we ensure product quality, enhance customer satisfaction, and gain a competitive edge. We focus on continuous improvement through well-planned quality control measures, ensuring consistency and reliability in our products and services.

Inspection Stages:

1. Incoming Inspection: We perform rigorous quality checks on all materials sourced for production, including PP/LDPE granules, master batches, yarns, and other components. This step ensures that all inputs meet the required standards before they are used in manufacturing.
2. In-Process Inspection: During production, we conduct thorough inspections at various stages:
   • Extrusion: Assessing denier, strength, width, and elongation of tapes.
   • Weaving: Checking fabric width, mesh, texture, GSM, color codes, breaking strength, and elongation.
   • Needle Loom: Evaluating the width, strength, and weight per meter of webbing.
   • Lamination: Verifying bonding and thickness.
   • Liner: Measuring dimensions, thickness, open ability, sealing, breaking strength, and elongation.
   • Cutting: Inspecting weight per piece, cut length, and width.
   • Stitching: Ensuring the correct stitching type, attachment, and component fixing.
   • Finishing: Preparing and checking production samples against customer specifications before full-scale production. Visual inspections are conducted to ensure overall appearance and absence of contamination. Every 25th bag is checked for dimensions and specifications.
3. Final Inspection: Our Quality Assurance (QA) team conducts a final inspection where 25% of the ordered bales are randomly selected. A minimum of 20 samples per bale are inspected for dimensions, contamination, print quality, packing, and bale/pallet marking. If any deviations are found, the lot is segregated for correction and re-inspected. Only lots passing the final inspection are approved for dispatch.

At Gujarat Dyestuff Industries Pvt. Ltd., our comprehensive quality control processes ensure that every product meets our rigorous standards and fulfills customer expectations. We are committed to delivering excellence in every woven sack we produce.

Experience

Driven by a vision to revolutionize packaging, Gujarat Dyestuff Industries Pvt. Ltd. has consistently delivered premium woven sacks that set the benchmark for durability, strength, and reliability. Our state-of-the-art manufacturing facilities, equipped with advanced technology and stringent quality control measures, ensure that each product reflects our unwavering commitment to excellence.

Market Reputation

Environmental Stewardship:
We are dedicated to integrating sustainability into every facet of our production process. By sourcing eco-friendly materials and implementing energy-efficient practices, we aim to minimize our ecological footprint and contribute to a circular economy.

Relentless Innovation:
Our commitment to innovation drives us to continuously enhance our offerings. Through ongoing investment in research and development, we stay ahead of industry trends and technologies, delivering cutting-edge solutions that improve efficiency, reduce costs, and optimize performance for our clients.

Customer-Centric Approach:
At Gujarat Dyestuff Industries Pvt. Ltd., we prioritize open communication, collaboration, and flexibility to build strong partnerships with our clients. Our dedicated team works closely with you to ensure that your unique needs are met with precision and excellence.

With a global presence and a stellar reputation for quality, Gujarat Dyestuff Industries Pvt. Ltd. is your trusted partner for all your woven sack needs. Contact us today to discover how we can elevate your packaging solutions and drive your success.